Industrial Applications of Rotolining

 Rotolining is a technique that allows a chemically modified polyethylene & various materials to bond with metals to line metal vessels, chemical storage tanks, carbon steel pipes and fittings.

Rotolining is a unique process that has recently seen significant advantages in part complexity and material performance. This technique allows for a seamless polymer internal lining to be applied to the interior surface of metal structures. The use of high performance thermoplastics in Rotolining assures that this process will continue to grow and be accepted as an industry standard.

In the rotolining process, granular resin which acts as an internal coating is placed inside the structure to be lined and all openings are covered. The structure is heated while simultaneously being rotated about two axis. The resin melts and flows evenly over the entire inner surface of the structure, bonding to the metal substrate. Once cooled, the result is a monolithic corrosion and chemical resistant lining that conforms to complex shapes and is virtually free of stresses.

Some of its major industrial applications include—

1. Saline Water Handling Systems
2. Oil & Gas Sector
3. Ballast Water
4. Water Based Fire Fighting Systems
5. Water Treatment Plants
6. Chemicals Sector
7. Acid Tanker & Vessels
8. Reactors & Receivers
9. Transmission lines
10. Critical Spares Replacement

Rotational lining is a technology which allows us to bond a uniform, seamless polymer layer to the interior of virtually any metallic structure, regardless of shape and complexity. It is mainly used by Oil and Gas industry, water treatment, ship building & maintenance, thermal power plants, MEP contractors, thermal power plants, and more.

Polycon Gulf Ltd is part of Al Nasser Industrial Enterprises LLC, a prominent Industrial Group with manufacturing activities spanning diverse verticals like Steel, Polymers, Fabrication and Industrial intermediates. They are highly recognized for being the only company in the UAE to offer Roto / Polymer Lining for Corrosion Protection. Reach out to them for complete durability of your vessels.

Polycon Water Tanks: The brand we can trust

 

Set up in the UAE, Polycon Gulf Ltd. is a pioneer in the manufacture of water storage tanks in the GCC and serves the needs of thousands of satisfied customers throughout the region.

With a strong commitment to quality and service, Polycon is a market leader in offering custom molding, a wide range of Water Tanks, Road Barriers, Portable Rest Rooms, Illuminated Planters, Roto Lining on the interior the surface of carbon steel pipes and tanks and more.

Polycon products are manufactured using medium-density polyethylene – an environmentally compatible hydrocarbon. Polyethylene is a high-grade thermoplastic that has exceptional resistance to both physical and chemical attack.

With their sole focus to innovate and make the customer experience better, they manufacture safe, strong, and durable products roto-molded to every customer's need. Polycon Gulf strives to explore new applications, markets, and boundaries, every day.

Polycon water tanks are molded from UV stabilized and FDA approved food-grade polyethylene material which guards against bacteria, fungus, and algae. The Water Storage Tanks are approved by UAE Municipalities and have high environmental stress resistance, can withstand high-pressure impacts and poor temperature conditions while protecting the water from ultra-violet radiation, and leakage.

Polycon’s underground tanks or Septic tanks are designed to withstand earth pressures that would normally crack traditional tanks. What’s even better that these tanks don’t require any additional heavy lifting equipment is required for installation since they are lightweight and compact.

These underground tanks stand from the other average ones as they are characterized by deeply formed corrugation and longitudinal ribs which lend extra strength and stability. This makes the structure sturdy and ideal for various altitudes and environments.

Polycon’s underground tanks are manufactured as single-piece. If simple installation guidelines are followed and tanks are inspected, you can expect long, trouble-free service.

Polycon products are manufactured from years of experience and are highly reliable. They are produced with the highest grade under strict quality control that matches the requirements of DIN ISO 9001:2008 at each stage of the manufacturing process. Get in touch with them today, for the best quality storage tanks in UAE.